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TO: BOARD OF SUPERVISORS
t Costa
FROM: Plastics Task Force
Plastics Negotiating Committee
Ccunty
STA C'Ui1N
DATE: August 14, 1990
SUBJECT: Recycling of Plastics
SPECIFIC REQUEST(S) OR RECOMMENDATIONS(S) & BACKGROUND AND JUSTIFICATION
RECOMMENDATIONS
Consider appropriate actions to facilitate the recycling of
post-consumer mixed rigid plastics such as:
1. Request the Plastics Task Force to pursue institutional
arrangements, such as a Memorandum of Understanding;'
that would allow for a single contract for the processing of '
post-consumer mixed rigid plastics;
2 . Request the Plastics Task Force to work with the franchising
agencies and collectors to develop pilot programs or other
mechanisms to assess the incremental cost of adding
post-consumer mixed rigid plastics to curbside recycling
programs, as well as feasible time frames to implement the
program;
3 . Request the Plastics Task Force to work with the franchising
agencies and collectors to consider implementation of curbside
collection of HDPE (clear) as a next step in removing plastics
from the wastestream; and
4 . Direct staff to provide for analysis of plastic by resin type
in the waste characterization studies and request the Plastics
Task Force to work with the cities to ensure such analysis in
the city waste characterizations.
CONTINUED ON ATTACHMENT. YES SIGNATURE.
RECOMMENDATION OF COUNTY ADMINISTRATOR RECOMMENDATION OF COMMITTE
APPROVE OTHER
SIGNATURE(S) :
ACTION OF BOARD ON August 14, 1990 APPROVED AS RECOMMENDED x OTHER
VOTE OF SUPERVISORS
I HEREBY CERTIFY THAT THIS IS A
x UNANIMOUS (ABSENT — ) TRUE AND CORRECT COPY OF AN
AYES: NOES: ACTION TAKEN AND ENTERED ON THE
ABSENT: ABSTAIN: MINUTES OF THE BOARD OF .
SUPERVISORS ON THE DATE SHOWN.
cc: Community Development ATTESTED AV /990
Plastics Task Force (via CDD) PHIL60ATCHELOR, CLERK OF
Franchising Agencies (via CDD) THE BOARD OF SUPERVISORS
Solid Waste Collectors ( via CDD) AND COUNTY ADMINISTRATOR
County Administrator pp
DEPUTY
BY
BACKGROUND/REASONS FOR RECOMMENDATIONS
At the recommendation of the Plastics Task Force (composed of
representatives of cities, sanitary districts, collectors
environmentalists, the public and the industry) the Board of Supervisors
adopted a set of policies to remove plastics (HDPE, LDPE, PVC, PS, PP)
from the wastestream as of December 31, 1990. It was envisioned that
these policies would be implemented through curbside collection of
plastics with baling at the existing recycling centers and processing at
a single plant capable of converting the plastic into individual resin
flakes with a high degree of purity (to ensure marketability) . The
Walnut Creek pilot program conducted with the cooperation of wTe
Corporation and Dow Chemical was seen as the model for this effort.
Currently, there is no processing plant located in California
capable of receiving post-consumer mixed rigid plastics. According
to industry sources, the optimal volume of plastics for the lowest
processing cost is about 40 million pounds per year. This is
equivalent to a 2 process line plant operating 3 shifts per day.
Minimal volume fora one process, one shift per day facility would
be 5 million pounds. (See attached table for estimates of plastic
volumes in Contra Costa County. ) Construction costs for a complete
facility would run $6-8 million, with a single line facility at
about $4 million.
Given the high capital costs of a plastic processing plant, private
industry must be assured of receiving a feedstock (plastic) prior to
plant construction. In essence, this is the commitment of the
plastics wastestream. In Contra Costa County, wastestream is
controlled by either the franchising agency or the collector. In
some cases, control is jointly held or. not clearly specified in the
franchise agreement.
Since no one agency controls the plastics wastestream in Contra
Costa County, the Plastics Task Force's Committee decided to
facilitate the wastestream commitment process by developing a "model
agreement" which could then be used by the appropriate agencies.
A Request for Qualification/Proposal for the plastics processing
plant was circulated to about 75 organizations. There were two
responses: wTe Corporation and Eaglebrook West. (See attached
summary of responses. ) The Committee felt that both proposers were
qualified and so requested each to draft a contract. wTe then
withdrew from the process because of the perceived risk associated
with taking the model agreement to each of the franchising
agencies/collectors for ratification. (As an alternative, wTe also
offered to handle the coordination on a consulting basis. ) The
Eaglebrook contract was predicated on an agreement between
Eaglebrook and one other party, the County. Obviously, the County
does not have the authority to commit this portion of the wastestream.
The Committee also discussed the issue of .the incremental cost of
curbside collection of plastics. Over the last few years, the
monthly garbage bill has risen dramatically. Although the Board of
Supervisors has advised the franchising agencies of the need to
analyze the incremental collection costs with their franchisors, no
definitive data was available for the Committee's consideration.
Consequently, the Committee felt that a pilot program or equivalent
assessment, preferably one in each region of the County, should be
conducted prior to the formalization of contracts for processing the
plastics. It may also be appropriate to link these analyses with the
waste characterization studies, to determine anticipated volume of
plastic by type.
The Committee felt that an incremental approach to removing plastics
from the wastestream may help achieve the Plastics Task Force's objective
as well as minimize ratepayer costs. In addition, this would allow for
the analysis of the relative cost-effectiveness of plastics recycling
compared to other recycling opportunities. Clear HDPE (milk jugs and
water bottles) may be an appropriate next step in plastics recycling.
The Committee would like to investigate if it could be collected curbside
without the addition of trucks and at a minimal cost. (In Walnut Creek,
the budgeted incremental cost is under 5(,4/HH/month. However, it is
recognized that actual collection costs are affected by volumes. )
CURBSIDE mL ON of RI® PLASTIC CCRIAINERs
— pow, CCLIE M v KU4ES —
Household Pounds Pounds Pounds Pounds
Participation All Plastic HDPE (All) HDPE (Clear) PET
50% (152,312) 31259,477 11842,975 11507,888 654,942
60% (182,775) 3,911,385 21211,577 11809,473 785,932
70% (213,237) 41563,272 2,580,168 2,1111046 916,919
80% (243,700) 51215,180 21948,770 2,4121630 11047,910
90% (274,162) 51867,067 31317,360 21714,204 11178,897
100%(304,625) 615181975 31685,962 3,0151780 11309,887
46.3% 20.1%
As ions: Assumes 304,625 occupied dwelling units in Contra Costa County
and 21.4 lbs/HH/year consumer, nontoxic, plastic containers; 9.9
lbs/HH/year HDPE (clear containers) ; 12.1 lbs/HH/year HDPE (all
containers) ; 4.3 lbs/HH/year PET containers.
Data Sources: Extrapolation of Walnut Creek pilot program data (6 month pilot ;
of 2000 HH's, 70% participation rate collecting 3,000 lbs PET and
8500 lbs HDPE, all) . Adjustment based on national data from
"Characterization of Plastic Production in the Municipal Solid
Waste", Council for Solid Waste Solutions, February 1990.
Caution: Volumes should be regarded as very "soft" data due to
uncertainties over the applicability of national data to Contra
Costa County and the preliminary nature of the Walnut Creek data.
Verified data will be available for plastics with the completion
of waste characterization studies.
Note: At minimum, a plastics recycling plant would need a commitment of
5 million pounds of plastics per year. With over 70%
participation rates, it appears that Contra Costa would meet this
volume criteria.
h12/plastic.tbl
PIA.SUMS Pia PLANT
SU*VM OF RFQ/P FSS
Corporate Identity Certified Polymer Processors, Inc. Eaglebrook Plastics West
a wholly owned subsidiary of wTe under formation by Eagle-
Corporation, a private corporation brook Plastics and SW
International Recycling
Corp.
EMP:I:ience Processed Walnut Creek Pilot plastics Currently produces
program. Currently processes about 20 Durawood (plastic wood) ,
million lbs/yr of PET and HDPE dairy bottles, water
bottles. Selected processor of and mixed color HDPE
polystryene plant in Bay Area. containers from recycled
plastic. Also processes
other plastics.
Types of Plastics to post-consumer rigid plastic post-consumer plastic
be Processed containers of PET, HDPE, PVC, PP, containers of PET, HDPE,
LDPE, PS. PVC, PP, LUPE, PS, TSETS.
Minin mi/Optimum 5 million lbs/year/ 7-10 million tons per
Plastic Volume 40 million lbs/year year/not specified
Financing Status $8 mil CPCFA preliminary not specified
allocation
Permitting Status Current permits for Benicia facility proposed as part of
Southern California
Waste-to-Energy facility
project (initially) .
Time to Plant 270 days est. 6 months from financing
Operations
Price for Plastics To be negotiated "Recycling Times" printed
price averages would
serve as basis
(vary over time)
hl2/rfgp.res